Chophimba cha Mbeu cha SiC–Bonding–Sintering Chophatikizidwa

Chophimba cha SiC Seed–Bonding–Sintering Integrated Solution Chithunzi Chowonetsedwa

Kufotokozera Kwachidule:

Sinthani mgwirizano wa mbewu za SiC kuchokera ku ntchito yodalira wogwiritsa ntchito kukhala njira yobwerezabwereza, yoyendetsedwa ndi magawo: makulidwe olamulidwa a guluu, kulumikizana pakati ndi kukanikiza thumba la mpweya, kuchotsa vacuum, ndi kuphatikiza kutentha/kupanikizika komwe kumasinthidwa. Yopangidwira zochitika zopangira mainchesi 6/8/12.

Tumizani imelo kwa ife

Mawonekedwe

Chithunzi Chatsatanetsatane

SiC 晶体生长炉 SiC Crystal Growth Furnace SiC Seed Coating–Bonding-Sintering Integrated Solution

SiC 喷胶机 Makina Ophikira a SiC SiC Seed Coating–Bonding–Sintering Integrated Solution

Chophimba Chopopera Cholondola • Kulumikiza Pakati • Kuchotsa Vacuum • Kuphatikiza kwa Carbonization/Sintering

Chidule cha Zamalonda

Kodi ndi chiyani

Njira yolumikizirana iyi idapangidwira gawo lokwera la kukula kwa kristalo la SiC komwe mbewu/chosungira chimalumikizidwa ku pepala la graphite/grafiti plate (ndi ma interfaces ena ofanana). Imatseka kuzungulira kwa ndondomekoyi:

Kuphimba (chomatira chopopera) → Kulumikiza (kulinganiza + kukanikiza + kuchotsa vacuum) → Kusakaniza/Kupaka (kuphatikiza ndi kuyeretsa)

Mwa kuwongolera kupangika kwa guluu, kuchotsa thovu, ndi kuphatikiza komaliza ngati unyolo umodzi, yankho limawongolera kukhazikika, kupangika, komanso kukula.

Chophimba cha SiC Seed–Bonding–Sintering Integrated Solution 1

Zosankha Zokonzera

A. Mzere wodzipangira wokha
Makina Opopera a SiC → Makina Olumikizira a SiC → Ng'anjo Yopopera SiC

B. Mzere wodziyimira wokha
Makina Opangira Zopopera ndi Kulumikiza Okha → SiC Sintering Furnace
Kuphatikiza kosankha: kugwira ntchito ndi robotic, calibration/alignment, kuwerenga ID, kuzindikira thovu

Chophimba cha SiC Seed–Bonding–Sintering Integrated Solution 2

Ubwino Waukulu

• Kukhuthala kwa guluu wolamulidwa komanso kuphimba kwake kuti zitheke kubwerezabwereza
• Kuyika pakati ndi kukanikiza thumba la mpweya kuti ligwirizane bwino komanso kuti ligawidwe bwino
• Kuchotsa ma vacuum kuti muchepetse thovu/ma voids mkati mwa guluu
• Kukhazikika kwa kutentha/kupanikizika komwe kumasinthidwa kuti kukhazikitse mgwirizano womaliza
• Zosankha zodzichitira zokha kuti nthawi yozungulira ikhale yokhazikika, kutsata bwino, komanso kuwongolera khalidwe pa intaneti

Mfundo yaikulu

Chifukwa chiyani njira zachikhalidwe zimavuta
Kugwira ntchito kwa mgwirizano wa mbewu nthawi zambiri kumakhala kochepa chifukwa cha zinthu zitatu zogwirizana:

Kugwirizana kwa gulu lomatira (kukhuthala ndi kufanana)
Kuwongolera thovu/chopanda kanthu (mpweya wogwidwa mu guluu)
Kukhazikika kwa chigwirizano pambuyo pa kukonzedwa/kusinthidwa kwa mpweya

Kupaka ndi manja nthawi zambiri kumabweretsa kusakhazikika kwa makulidwe, zovuta kuchotsa ma bubbling, chiopsezo chachikulu cha malo opanda kanthu mkati, kukanda malo a graphite, komanso kusakula bwino kuti apange zinthu zambiri.

Kuphimba kwa spin kungapangitse makulidwe osakhazikika chifukwa cha kayendedwe ka guluu, kupsinjika kwa pamwamba, ndi mphamvu ya centrifugal. Kungakumanenso ndi kuipitsidwa kwa mbali ndi zopinga pa mapepala/mbale za graphite, ndipo kungakhale kovuta kuti guluu wokhala ndi zinthu zolimba aphimbe mofanana.

Chophimba cha SiC Seed–Bonding–Sintering Integrated Solution 3

Momwe njira yolumikizirana imagwirira ntchito

Kupaka: Kupaka kwa spray kumapanga makulidwe osavuta komanso osavuta kulamulira a guluu ndi kuphimba pamalo omwe mukufuna (mbewu/chosungira, pepala la graphite/mbale).

Kugwirizana: Kulumikizana pakati + kukanikiza thumba la mpweya kumathandiza kukhudzana nthawi zonse; kuchotsa vacuum kumachepetsa mpweya wogwidwa, thovu, ndi malo opanda kanthu mu guluu.

Kusakaniza/Kusakaniza Kaboni: Kuphatikiza kutentha kwambiri ndi kutentha kosinthika ndi kupanikizika kumalimbitsa mawonekedwe omaliza ogwirizana, kumayang'ana zotsatira zokakamiza zomwe sizili ndi thovu komanso zopanda kukhuthala.

Chikalata chofotokozera za magwiridwe antchito
Kuchuluka kwa kaboni m'mabondo kumatha kufika 90%+ (njira yowunikira). Mabondo odziwika bwino amalembedwa mu gawo la Classic Cases.

Njira

A. Kayendedwe ka Ntchito Kokha Kokha

Gawo 1 — Kupaka Ufa (Kupaka)
Ikani guluu pogwiritsa ntchito chopopera chopopera pamalo omwe mukufuna kuti mukhale ndi makulidwe okhazikika komanso ofanana.

Gawo 2 — Kugwirizana ndi Kugwirizana (Kugwirizana)
Chitani zinthu molunjika pakati, gwiritsani ntchito kukanikiza airbag, ndikugwiritsa ntchito vacuum debubbling kuti muchotse mpweya womwe wagwidwa mu guluu.

Gawo 3 — Kuphatikiza Kaboni (Kusakaniza/Kusakaniza Kaboni)
Tumizani ziwalo zolumikizidwa mu uvuni wotentha ndikuyendetsa kuphatikiza kwa carbonization kutentha kwambiri ndi kutentha kosinthika ndi kupanikizika kuti mukhazikitse mgwirizano womaliza.

B. Kayendedwe ka Ntchito Kokha Kokha

Makina opopera ndi olumikizira okha amaphatikiza zophimba ndi zolumikizira ndipo amatha kuphatikiza kugwiritsa ntchito ndi kuwerengera kwa robotic. Zosankha zomwe zili pamzere zitha kuphatikiza kuwerenga kwa ID ndi kuzindikira thovu kuti zitsatidwe komanso kuwongolera khalidwe. Kenako zigawo zimapita ku uvuni woyatsira kuti ziphatikizidwe ndi kaboni.

Kusinthasintha kwa njira yogwirira ntchito
Kutengera ndi zipangizo zolumikizirana ndi machitidwe omwe amakonda, makinawa amatha kuthandizira njira zosiyanasiyana zokutira ndi njira zopopera mbali imodzi kapena ziwiri pomwe cholinga chake ndi chimodzi: guluu wokhazikika → kuchotsa zinthu molakwika → kuphatikiza kofanana.

Chophimba cha SiC Seed–Bonding–Sintering Integrated Solution 4

Mapulogalamu

Ntchito yayikulu
Kukula kwa kristalo ya SiC kulumikiza mbewu pamwamba: kulumikiza mbewu/chosungira ku pepala la graphite/grafiti ndi malo olumikizirana, kutsatiridwa ndi kuphatikiza kwa carbonization.

Zochitika za kukula
Imathandizira mapulogalamu olumikizira mainchesi 6/8/12 kudzera mu kusankha kosintha ndi njira yotsimikizika yoyendetsera.

Zizindikiro zodziwika bwino zoyenerera
• Kupaka ndi manja kumayambitsa kusinthasintha kwa makulidwe, thovu/mabala, kukanda, ndi kupangika kosasinthasintha
• Kukhuthala kwa pulasitiki yozungulira sikukhazikika kapena kumakhala kovuta pa pepala/mbale za graphite; pali zoletsa zodetsa/zowonjezera m'mbali.
• Mukufuna kupanga kosinthika komwe kungathe kubwerezedwanso molimbika komanso kudalira pang'ono kwa ogwiritsa ntchito.
• Mukufuna njira zodzichitira zokha, kutsata, ndi zosankha za QC zomwe zili mu mzere (ID + kuzindikira thovu)

Milandu Yakale (Zotsatira Zachizolowezi)

Zindikirani: Izi ndi zizindikiro zodziwika bwino za deta/zofotokozera za njira. Kugwira ntchito kwenikweni kumadalira dongosolo lomatira, momwe zinthu zikuyendera, zenera lovomerezeka la njira, ndi miyezo yowunikira.

Mlandu 1 — Kulumikiza Mbeu kwa mainchesi 6/8 (Kuchuluka kwa Kutuluka ndi Kuchuluka kwa Zokolola)
Palibe mbale ya graphite: 6 ma PC/yuniti/tsiku
Ndi mbale ya graphite: 2.5 ma PC/yuniti/tsiku
Zokolola zogwirizanitsa: ≥95%

Chigawo 2 — Kulumikiza Mbeu kwa mainchesi 12 (Kuchuluka kwa Kutuluka ndi Kuchuluka kwa Zokolola)
Palibe mbale ya graphite: 5 ma PC/yuniti/tsiku
Ndi mbale ya graphite: 2 ma PC/yuniti/tsiku
Zokolola zogwirizanitsa: ≥95%

Nkhani 3 — Chidule cha Kuchuluka kwa Kaboni
Kuchuluka kwa kaboni yogwirizanitsa: 90%+ (njira yowunikira)
Zotsatira za cholinga: zotsatira zopanda thovu komanso zofanana (zotsatira zotsimikizika ndi zowunikira)

Chophimba cha SiC Seed–Bonding–Sintering Integrated Solution 5

FAQ

Q1: Kodi vuto lalikulu lomwe yankho ili likuyang'ana ndi lotani?
Yankho: Zimalimbitsa mgwirizano wa mbewu mwa kuwongolera makulidwe/kuphimba kwa guluu, kukonza magwiridwe antchito, ndi kuphatikizana pambuyo pa mgwirizano—kusintha gawo lodalira luso kukhala njira yopangira yobwerezabwereza.

Q2: N’chifukwa chiyani kuphimba ndi manja nthawi zambiri kumabweretsa thovu/ma voids?
Yankho: Njira zogwiritsira ntchito pamanja zimavutika kusunga makulidwe ofanana, zomwe zimapangitsa kuti kuchotsa ma bulitchiwo kukhale kovuta komanso kuwonjezera chiopsezo cha mpweya wotsekedwa. Zingathenso kukanda pamwamba pa graphite ndipo zimakhala zovuta kuzilinganiza ndi voliyumu.

Q3: N’chifukwa chiyani chophimba cha spin chingakhale chosakhazikika pa ntchito iyi?
Yankho: Kukhuthala kwake kumakhudzidwa ndi kayendedwe ka guluu, mphamvu ya pamwamba, ndi mphamvu ya centrifugal. Chophimba cha pepala/mbale cha grafiti chingalepheretsedwe ndi zinthu zomangira komanso chiopsezo cha kuipitsidwa m'mbali, ndipo zomatira zolimba zimakhala zovuta kuzipota mofanana.

Zambiri zaife

XKH imagwira ntchito kwambiri pakupanga, kupanga, ndi kugulitsa magalasi apadera a kuwala ndi zinthu zatsopano zamakristalo. Zogulitsa zathu zimapereka zinthu zamagetsi, zamagetsi, ndi zankhondo. Timapereka zinthu za Sapphire optical, zophimba ma lens a foni yam'manja, Ceramics, LT, Silicon Carbide SIC, Quartz, ndi ma crystal wafers a semiconductor. Ndi ukatswiri waluso komanso zida zamakono, timachita bwino kwambiri pokonza zinthu zosakhazikika, cholinga chathu ndi kukhala kampani yotsogola kwambiri yaukadaulo wamagetsi.