Zipangizo Zopukutira Zam'mbali Imodzi Zolondola Kwambiri
Kanema wa Zipangizo Zopukutira Mbali Imodzi
Kuyambitsa Zipangizo Zopukutira Mbali Imodzi
Makina opukutira mbali imodzi ndi chipangizo chapadera kwambiri chomwe chimapangidwira kumaliza bwino zinthu zolimba komanso zofooka. Chifukwa cha kukula kwachangu kwa makampani opanga ma semiconductor, ma optoelectronics, zida zowunikira, ndi ntchito zapamwamba, kufunikira kwa zida zopukutira zolondola kwambiri komanso zogwira ntchito bwino kwakhala kofunikira kwambiri. Makina opukutira mbali imodzi amagwiritsa ntchito mayendedwe pakati pa diski yopukutira ndi mbale zadothi kuti apange kupanikizika kofanana pamwamba pa workpiece, zomwe zimathandiza kuti planarization ikhale yabwino komanso yomaliza ngati galasi.
Mosiyana ndi makina opukutira achikhalidwe okhala ndi mbali ziwiri, makina opukutira a mbali imodzi amapereka kusinthasintha kwakukulu pogwira ntchito zosiyanasiyana za ma wafer kapena ma substrate. Izi zimapangitsa kuti ikhale yoyenera kwambiri pokonza zinthu monga ma wafer a silicon, silicon carbide, safiro, gallium arsenide, germanium flakes, lithium niobate, lithium tantalate, ndi galasi la optical. Kulondola komwe kumachitika ndi mtundu uwu wa zida kumatsimikizira kuti zida zokonzedwazo zikukwaniritsa zofunikira za ma microelectronics, ma LED substrate, ndi ma optics apamwamba.
Ubwino wa Zipangizo Zopukutira Mbali Imodzi
Malingaliro a kapangidwe ka makina opukutira mbali imodzi amagogomezera kukhazikika, kulondola, ndi kugwira ntchito bwino. Thupi lalikulu la makina nthawi zambiri limapangidwa ndi chitsulo chopangidwa ndi chitsulo chopangidwa ndi chitsulo, chomwe chimapereka kukhazikika kwamphamvu kwa makina komanso chimachepetsa kugwedezeka panthawi yogwira ntchito. Zigawo zapamwamba zapadziko lonse lapansi zimagwiritsidwa ntchito pazinthu zofunika kwambiri monga kuyendetsa kozungulira, kutumiza mphamvu, ndi makina owongolera, kuonetsetsa kuti magwiridwe antchito ndi odalirika komanso moyo wautali wautumiki.
Ubwino wina waukulu uli mu mawonekedwe ake ogwirira ntchito omwe ali ndi umunthu. Makina amakono opukutira mbali imodzi ali ndi mapanelo owongolera anzeru, zomwe zimathandiza ogwiritsa ntchito kusintha mwachangu magawo a njira monga liwiro la kupukuta, kupanikizika, ndi liwiro lozungulira. Izi zimapangitsa kuti zinthu zibwezeretsedwenso, zomwe ndizofunikira kwambiri m'mafakitale omwe kusinthasintha ndikofunikira.

Poganizira za kusinthasintha kwa njira zogwirira ntchito, zidazi zimatha kugwira ntchito zosiyanasiyana za makina, nthawi zambiri kuyambira 50mm mpaka 200mm kapena kuposerapo, kutengera mtundu wa makinawo. Kuchuluka kwa makina opukutira nthawi zambiri kumakhala pakati pa 50 mpaka 80 rpm, pomwe mphamvu yake imasiyana kuyambira 11kW mpaka kupitirira 45kW. Ndi mitundu yosiyanasiyana ya makinawo, ogwiritsa ntchito amatha kusankha mtundu womwe ukugwirizana bwino ndi zomwe akufuna kupanga, kaya ndi malo ofufuzira kapena mafakitale akuluakulu.
Kuphatikiza apo, mitundu yapamwamba imakhala ndi mitu yambiri yopukutira, yolumikizidwa ndi makina owongolera zamagetsi a servo. Izi zimatsimikizira kuti mitu yonse yopukutira imasunga liwiro lokhazikika panthawi yogwira ntchito, motero imakweza ubwino ndi kukolola kwa ntchito. Kuphatikiza apo, makina owongolera kuzizira ndi kutentha omwe amaphatikizidwa mu makinawa amatsimikizira kukhazikika kwa kutentha, komwe ndi chinthu chofunikira kwambiri pogwira ntchito ndi zinthu zomwe zimakhudzidwa ndi kutentha.
Makina opukutira mbali imodzi ndi chida chofunikira kwambiri popanga zinthu zamakono zamakono. Kuphatikiza kwake ndi kapangidwe ka makina kolimba, kuwongolera mwanzeru, kugwirizana kwa zinthu zambiri, komanso magwiridwe antchito apamwamba omalizira pamwamba kumapangitsa kuti ikhale chida chofunikira kwambiri kwa makampani ndi mabungwe ofufuza omwe amafunikira kukonzekera bwino pamwamba pa zinthu zapamwamba.
Zinthu Zofunika pa Zida Zopukutira Mbali Imodzi
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Kukhazikika Kwambiri: Thupi la makina limapangidwa ndi kupangidwa kuti litsimikizire kulimba kwa kapangidwe kake komanso kukhazikika bwino pakugwira ntchito.
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Zigawo Zolondola: Ma bearing, ma mota, ndi mayunitsi owongolera zamagetsi apadziko lonse lapansi amatsimikizira moyo wautali wautumiki komanso magwiridwe antchito odalirika.
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Ma Model Osinthasintha: Imapezeka m'mitundu yosiyanasiyana (305, 36D, 50D, 59D, ndi X62 S59D-S) kuti ikwaniritse zofunikira zosiyanasiyana zopangira.
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Chiyankhulo Chopangidwa ndi Anthu: Chosavuta kugwiritsa ntchito ndi chokonzera cha digito chopukutira magawo, zomwe zimathandiza kusintha mwachangu maphikidwe.
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Kuziziritsa Bwino: Makina oziziritsidwa ndi madzi ophatikizidwa okhala ndi masensa olondola a kutentha kuti asunge bwino kupukuta.
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Kulumikizana kwa Mitu Yambiri: Kuwongolera kwamagetsi kwa Servo kumatsimikizira liwiro logwirizana la mitu yambiri yopukutira kuti zotsatira zake zikhale zofanana.
Mafotokozedwe Aukadaulo a Zipangizo Zopukutira Mbali Imodzi
| Gulu | Chinthu | Mndandanda wa 305 | Mndandanda wa 36D | Mndandanda wa 50D | Mndandanda wa 59D |
|---|---|---|---|---|---|
| Chimbale Chopukuta | M'mimba mwake | 820 mm | 914 mm | 1282 mm | 1504 mm |
| Mbale za Ceramic | M'mimba mwake | 305 mm | 360 mm | 485 mm | 576 mm |
| Makina Oyenera Kwambiri | Kukula kwa Ntchito | 50–100 mm | 50–150 mm | 150–200 mm | 200 mm |
| Mphamvu | Galimoto Yaikulu | 11 kW | 11 kW | 18.5 kW | 30 kW |
| Kuchuluka kwa Kuzungulira | Chimbale Chopukuta | 80 rpm | 65 rpm | 65 rpm | 50 rpm |
| Miyeso (L×W×H) | — | 1920×1125×1680 mm | 1360×1330×2799 mm | 2334×1780×2759 mm | 1900×1900×2700 mm |
| Kulemera kwa Makina | — | makilogalamu 2000 | makilogalamu 3500 | makilogalamu 7500 | 11826 kg |
| Chinthu | Chizindikiro | Zinthu Zofunika |
|---|---|---|
| M'mimba mwake wa Main Polishing Disc | Φ1504 × 40 mm | SUS410 |
| Chidutswa Chopukuta (Mutu) | Φ576 × 20 mm | SUS316 |
| Liwiro Lalikulu la Disc Yopukuta | 60 rpm | — |
| Liwiro Lalikulu la Mutu Woponya Wapamwamba | 60 rpm | — |
| Chiwerengero cha Mitu Yopukutira | 4 | — |
| Miyeso (L×W×H) | 2350 × 2250 × 3050 mm | — |
| Kulemera kwa Zida | 12 t | — |
| Magulu Othamanga Kwambiri | 50–500 ± makilogalamu | — |
| Mphamvu Yonse ya Makina Onse | 45 kW | — |
| Kutha Kukweza (pa mutu uliwonse) | 8 h/φ 150 mm (6”) kapena 5 h/φ 200 mm (8”) | — |
Kugwiritsa Ntchito Zida Zopukutira Mbali Imodzi
Makinawa adapangidwirakupukuta mbali imodzindi mitundu yosiyanasiyana ya zinthu zolimba komanso zosweka, kuphatikizapo:
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Ma wafer a silicon a zipangizo za semiconductor
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Silicon carbide yamagetsi amphamvu ndi ma LED substrates
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Ma wafer a safiro a optoelectronics ndi makhiristo a wotchi
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Gallium arsenide yogwiritsidwa ntchito pamagetsi pafupipafupi
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Ma flakes a Germanium a infrared optics
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Lithium niobate ndi lithiamu tantalate ya zigawo za piezoelectric
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Magalasi ogwiritsira ntchito zida zowunikira bwino komanso zolumikizirana
Mafunso Ofunsidwa Kawirikawiri (FAQ) a Zipangizo Zopukutira Mbali Imodzi
Q1: Ndi zipangizo ziti zomwe makina opukutira mbali imodzi angapange?
Makinawa ndi oyenera ma wafer a silicon, safiro, silicon carbide, gallium arsenide, galasi, ndi zipangizo zina zosweka.(Mawu Ofunika: makina opukutira, zipangizo zosweka)
Q2: Kodi kukula kwa ma disc opukutira omwe alipo ndi kotani?
Kutengera ndi mndandanda, ma disc opukutira amakhala ndi mainchesi kuyambira 820 mm mpaka 1504 mm.(Mawu Ofunika: diski yopukutira, kukula kwa makina)
Q3: Kodi chimbale chopukutira chimazungulira bwanji?
Kuthamanga kwa liwiro kumasiyana kuyambira 50 mpaka 80 rpm, kutengera mtundu wa chipangizocho.(Mawu Ofunika: liwiro lozungulira, liwiro lopukuta)
Q4: Kodi dongosolo lowongolera limawongolera bwanji kupukuta?
Makinawa amagwiritsa ntchito mphamvu zamagetsi za servo kuti azungulire mutu molumikizana, kuonetsetsa kuti mphamvuyo ikufanana komanso zotsatira zake zikuyenda bwino.(Mawu osakira: makina owongolera, mutu wopukutira)
Q5: Kodi kulemera ndi malo ogwirira ntchito a makina ndi otani?
Kulemera kwa makina kumayambira pa matani awiri mpaka matani 12, ndipo mapazi ake ndi pakati pa 1360×1330×2799 mm ndi 2350×2250×3050 mm.(Mawu Ofunika: kulemera kwa makina, miyeso)
Zambiri zaife
XKH imagwira ntchito kwambiri pakupanga, kupanga, ndi kugulitsa magalasi apadera a kuwala ndi zinthu zatsopano zamakristalo. Zogulitsa zathu zimapereka zinthu zamagetsi, zamagetsi, ndi zankhondo. Timapereka zinthu za Sapphire optical, zophimba ma lens a foni yam'manja, Ceramics, LT, Silicon Carbide SIC, Quartz, ndi ma crystal wafers a semiconductor. Ndi ukatswiri waluso komanso zida zamakono, timachita bwino kwambiri pokonza zinthu zosakhazikika, cholinga chathu ndi kukhala kampani yotsogola kwambiri yaukadaulo wamagetsi.









