Zida Zopangidwa Mwamakonda za Sapphire Optical Windows Sapphire Zokhala ndi Kupukuta Kwambiri

Zigawo Zopangidwa Mwamakonda za Sapphire Optical Windows Sapphire Zokhala Ndi Chithunzi Chowoneka Cholondola

Kufotokozera Kwachidule:

Mawindo owoneka bwino a safiro amayimira pachimake chaukadaulo wapamwamba kwambiri, wogwiritsa ntchito Czochralski-grown monocrystalline Al₂O₃ yokhala ndi mawonekedwe owoneka bwino a crystallographic (omwe nthawi zambiri amakhala C-axis kapena A-axis) kuti akwaniritse bwino ntchito zinazake. Kukula kwathu kwa krustalo kumabweretsa zinthu zokhala ndi mawonekedwe apadera (<5×10⁻⁶ refractive index variation) komanso kuphatikizika kochepa (<0.01ppm), kuwonetsetsa kuti magwiridwe antchito amawoneka mosasinthasintha pamagulu opanga. Mazenera amakhala ndi kukhazikika kodabwitsa kwa chilengedwe, ndi CTE ya 5.3 × 10⁻⁶/K yofanana ndi C-axis, kulola kusakanikirana kosasunthika mumisonkhano yazinthu zambiri zomwe zimayendetsedwa ndi njinga zamoto. Njira zathu zopukutira zapamwamba zimakwaniritsa kuuma kwapamwamba pansi pa 0.5nm RMS, yofunika kwambiri pakugwiritsa ntchito laser yamphamvu kwambiri komwe kuwonongeka kwapamtunda kumatha kuyambitsa kuwonongeka.

Monga opanga ophatikizika, XKH imapereka mayankho athunthu kuchokera pakuphatikiza zinthu mpaka kuunika komaliza:

Thandizo Lamapangidwe: Gulu lathu lauinjiniya limapereka kusanthula kwa DFM (Design for Manufacturing) pogwiritsa ntchito zoyeserera za Zemax ndi COMSOL kukhathamiritsa mazenera a geometry pazofunikira zenizeni za kuwala / makina.

Ntchito za Prototyping: Kutembenuka mwachangu (<72 maola) kuti titsimikizire malingaliro pogwiritsa ntchito mphero yathu yamkati ya CNC ndi kupukuta kwa MRF

Zosankha Zothirira: Zovala za AR zachizolowezi zolimba kuposa miyezo ya MIL-C-675C, kuphatikiza:

Broadband (400-1100nm) <0.5% chiwonetsero

VUV-wokometsedwa (193nm) ndi> 92% kutumiza

Zopangira za ITO (100-1000Ω/sq) zachitetezo cha EMI

Chitsimikizo Chabwino: Full metrology suite kuphatikiza:

4D PhaseCam laser interferometers kwa λ/20 flatness kutsimikizira

FTIR spectroscopy ya spectral kufala mapu

Makina oyang'anira makina owonera 100% pachilema

Titumizireni imelo

Mawonekedwe

Zosintha zaukadaulo

Zenera la safiro
Dimension	8-400 mm
Dimensional kulolerana	+ 0/-0.05mm
Ubwino wam'mwamba (kukasa & kukumba)	40/20
Kulondola kwapamtunda	λ/10per@633nm
Khomo Loyera	＞85%, -90%
Parallelism kulolerana	±2''-±3''
Bevel	0.1-0.3 mm
Kupaka	AR/AF/pa pempho lamakasitomala

Zofunika Kwambiri

1.Kupambana Kwambiri

· Katundu Wotenthetsera Wowonjezera: Amawonetsa kutentha kwa 35 W/m·K (pa 100 ° C), ndi kutsika kowonjezera kwamafuta (5.3 × 10⁻⁶/K) komwe kumalepheretsa kupotoza kwa kuwala pansi pa kutentha kwachangu. Zomwe zimapangidwira zimasunga umphumphu ngakhale panthawi ya kutentha kwa kutentha kuchokera ku 1000 ° C kupita ku kutentha kwapakati pamasekondi.

· Kukhazikika kwa Chemical: Kumawonetsa kuwonongeka kwa zero kukakhala ndi concentrated acids (HF osaphatikizidwa) ndi alkalis (pH 1-14) kwa nthawi yayitali, ndikupangitsa kuti ikhale yabwino kwa zida zopangira mankhwala.

· Kuwongolera kwa Optical: Kupyolera mu kukula kwa kristalo kwa C-axis, kumakwaniritsa> 85% kufalitsa mu mawonekedwe owoneka (400-700nm) ndi zotayika zobalalika pansi pa 0.1% / cm.
· Kupukuta kwa hyper-hemispherical kumachepetsa zowunikira mpaka <0.2% pamtunda wa 1064nm.

2.Precision Engineering Mphamvu

· Nanoscale Surface Control: Pogwiritsa ntchito magnetorheological finishing (MRF), imakwaniritsa roughness pamwamba <0.3nm Ra, yofunika kwambiri pakugwiritsa ntchito laser yamphamvu kwambiri komwe LIDT imaposa 10J/cm² pa 1064nm, 10ns pulses.

· Complex Geometry Fabrication: Incorporate 5-axis akupanga Machining popanga microfluidic njira (50μm m'lifupi kulolerana) ndi diffractive kuwala zinthu (DOE) ndi <100nm mbali kusamvana.

Kuphatikizika kwa Metrology: Kuphatikiza kuwala kwa kuwala koyera ndi ma atomiki amphamvu ya microscopy (AFM) kwa mawonekedwe a 3D, kuwonetsetsa kuti mawonekedwe ali olondola <100nm PV kudutsa 200mm magawo.

Mapulogalamu Oyambirira

1.Kupititsa patsogolo Njira Zachitetezo

· Hypersonic Vehicle Domes: Amapangidwa kuti athe kupirira katundu wa aerothermal wa Mach 5+ kwinaku akusunga kufalitsa kwa MWIR kwa mitu yofunafuna. Zisindikizo zapadera za nanocomposite zimalepheretsa delamination pansi pa katundu wa 15G vibration.

· Ma Platform a Quantum Sensing: Matembenuzidwe a Ultra-low birefringence (<5nm/cm) amathandizira kulondola kwa magnetometry m'makina ozindikira zamadzi am'madzi.

2.Industrial Process Innovation

· Semiconductor Extreme UV Lithography: Giredi AA mazenera opukutidwa ndi <0.01nm pamwamba roughness kuchepetsa EUV (13.5nm) kumwaza zotayika mu stepper systems.

Kuwunika kwa Nuclear Reactor: Mitundu yowoneka bwino ya Neutron (Al₂O₃ isotopically purified) imapereka kuyang'anitsitsa nthawi yeniyeni mu Gen IV reactor cores.

3.Emerging Technology Integration

· Space-Based Optical Comms: Mawonekedwe owumitsidwa ndi ma radiation (pambuyo pa 1Mrad kuwonekera kwa gamma) sungani> 80% kutumiza kwa LEO satellite laser crosslinks.

· Biophotonics Interfaces: Chithandizo cha bio-inert pamwamba chimatheketsa mawindo a Raman spectroscopy kuti aziwunika shuga mosalekeza.

4.Advanced Energy Systems

· Fusion Reactor Diagnostics: Zovala zamitundu yambiri (ITO-AlN) zimapereka kuwonera kwa plasma komanso kutchinga kwa EMI pakuyika kwa tokamak.

· Zomangamanga za Hydrogen: Mitundu ya Cryogenic-grade (yoyesedwa mpaka 20K) imalepheretsa kusungunula kwa haidrojeni m'malo osungira amadzimadzi a H₂.

Ntchito za XKH & Mphamvu Zopereka

1.Custom Manufacturing Services

· Makonda-Kutengera Makonda: Imathandizira mapangidwe osakhazikika (mamilimita 1 mpaka 300 mm), kutumiza mwachangu kwa masiku 20, ndikuwonetsa koyamba mkati mwa masabata anayi.

· Mayankho Oyatira: Anti-reflection (AR), anti-fouling (AF), ndi zokutira za wavelength-specific (UV/IR) kuti muchepetse kutayika kowunikira.

· Kupukuta Molondola & Kuyesa: Kupukuta kwa mulingo wa atomiki kumakwaniritsa ≤0.5 nm pamwamba pa roughness, ndi interferometry kuonetsetsa λ/10 kutsatiridwa kutsata.

2.Supply Chain & Technical Support

Kuphatikizika Kwachindunji: Kuwongolera kwathunthu kuchokera ku kukula kwa kristalo (njira ya Czochralski) mpaka kudula, kupukuta, ndi zokutira, kutsimikizira chiyero cha zinthu (zopanda-/zopanda malire) ndi kusasinthasintha kwa batch.

· Kugwirizana kwamakampani: Kuvomerezedwa ndi makontrakitala apamlengalenga; adagwirizana ndi CAS kuti apange ma superlattice heterostructures m'malo mwapakhomo.

3.Product Portfolio & Logistics

Zolemba zokhazikika: 6-inchi mpaka 12-inchi mawonekedwe opindika; mitengo yamtengo wapatali kuchokera ku 43to82 (kukula / kutengera-kutengera), ndikutumiza tsiku lomwelo.

· Kufunsira kwaukadaulo pamapangidwe ake enieni (monga mazenera opindika a zipinda zotsekera, zomangira zosagwira kutentha).