Makina Opukutira Okhala ndi Mbali Ziwiri a SiC Sapphire Si wafer

Kufotokozera Kwachidule:

Makina Opukutira Okhala ndi Mbali Ziwiri ndi njira yatsopano yopangira kukonza bwino malo onse awiri a workpiece nthawi imodzi. Mwa kupukutira pamwamba ndi pansi nthawi imodzi, makinawo amatsimikizira kufanana kwapadera (≤0.002 mm) komanso kutha bwino kwambiri (Ra ≤0.1 μm). Mphamvu imeneyi imapangitsa Makina Opukutira Okhala ndi Mbali Ziwiri kukhala chida chofunikira kwambiri m'mafakitale monga magalimoto, ma semiconductor packaging, makina olondola, ma optics, ndi ndege.

Tumizani imelo kwa ife

Mawonekedwe

Chithunzi Chatsatanetsatane

Chiyambi cha Zida Zopera Zolondola Kwambiri Zokhala ndi Mbali Ziwiri

Zipangizo zopukusira zolondola mbali zonse ziwiri ndi chida chapamwamba cha makina chopangidwa kuti chigwiritsidwe ntchito mofanana pa malo onse awiri a workpiece. Chimapereka kusalala kwapamwamba komanso kusalala kwa pamwamba popukusa nkhope zapamwamba ndi pansi nthawi imodzi. Ukadaulo uwu ndi woyenera kwambiri pazinthu zosiyanasiyana, zomwe zimaphatikizapo zitsulo (chitsulo chosapanga dzimbiri, titaniyamu, aluminiyamu), zitsulo zopanda zitsulo (zoumba zaukadaulo, galasi lowala), ndi ma polima auinjiniya. Chifukwa cha ntchito yake yapawiri, dongosololi limakwaniritsa kufanana kwabwino kwambiri (≤0.002 mm) ndi ultra-fine surface roughness (Ra ≤0.1 μm), zomwe zimapangitsa kuti likhale lofunika kwambiri pa uinjiniya wamagalimoto, ma microelectronics, ma bearing olondola, ndege, ndi kupanga ma optical.

Poyerekeza ndi makina opukusira a mbali imodzi, makinawa okhala ndi nkhope ziwiri amapereka mphamvu zambiri komanso zolakwitsa zochepa zokhazikitsa, popeza kulondola kwa clamping kumatsimikiziridwa ndi njira yopangira nthawi imodzi. Kuphatikiza ndi ma module odziyimira pawokha monga kukweza/kutsitsa makina a robotic, kuwongolera mphamvu zotsekedwa, ndi kuyang'anira pa intaneti, zidazi zimagwirizanitsidwa bwino m'mafakitale anzeru komanso malo opangira zinthu zazikulu.

makina opukusira_mbali_zonse_zachitsulo_zopanda_zitsulo_zapulasitiki_zopanda_chitsulo_zachitsulo_zapulasitiki_zachitsulo ...

Deta Yaukadaulo — Zipangizo Zopera Zolondola Kwambiri Zokhala Mbali Iwiri

Chinthu	Kufotokozera	Chinthu	Kufotokozera
Kukula kwa mbale yopukutira	φ700 × 50 mm	Kupanikizika kwakukulu	1000 kgf
Kukula kwa chonyamulira	φ238 mm	Liwiro la mbale yapamwamba	≤160 rpm
Nambala ya wonyamulira	6	Liwiro lotsika la mbale	≤160 rpm
Makulidwe a workpiece	≤75 mm	Kuzungulira kwa gudumu la dzuwa	≤85 rpm
M'mimba mwake wa workpiece	≤φ180 mm	Ngodya ya mkono wozungulira	55°
Kugunda kwa silinda	150 mm	Kuyesa mphamvu	18.75 kW
Kupanga (φ50 mm)	Ma PC 42	Chingwe chamagetsi	3×16+2×10 mm²
Kupanga (φ100 mm)	Ma PC 12	Chofunikira cha mpweya	≥0.4 MPa
Chizindikiro cha makina	2200×2160×2600 mm	Kalemeredwe kake konse	makilogalamu 6000

Momwe Makina Amagwirira Ntchito

1. Kukonza Mawilo Awiri

Mawilo awiri otsutsana (diamondi kapena CBN) amazungulira mbali zosiyana, ndikugwiritsa ntchito mphamvu yofanana pa ntchito yomwe imagwiridwa ndi zonyamulira zapadziko lapansi. Kuchitapo kanthu kawiri kumalola kuchotsedwa mwachangu ndi kufanana kwakukulu.

2. Kuyika ndi Kulamulira

Zomangira mpira wolondola, ma servo motors, ndi ma linear guide amatsimikizira kulondola kwa malo ogwirira ntchito kwa ±0.001 mm. Ma laser ophatikizika kapena ma optical gauges amatsata makulidwe nthawi yeniyeni, zomwe zimathandiza kuti zinthu zibwezeretsedwe zokha.

3. Kuziziritsa & Kusefa

Dongosolo lamadzimadzi lokhala ndi mphamvu yothamanga kwambiri limachepetsa kusokonekera kwa kutentha ndikuchotsa zinyalala bwino. Choziziritsira chimazunguliranso kudzera mu kusefa kwa maginito ndi ma centrifugal kwa magawo ambiri, kutalikitsa moyo wa mawilo ndi kukhazikika kwa njira.

4. Nsanja Yowongolera Mwanzeru

Pokhala ndi ma Siemens/Mitsubishi PLC ndi HMI yotchinga, makina owongolera amalola kusungira maphikidwe, kuyang'anira njira zenizeni, komanso kuzindikira zolakwika. Ma algorithms osinthika amawongolera mwanzeru kuthamanga, liwiro lozungulira, ndi kuchuluka kwa chakudya kutengera kuuma kwa zinthu.

Makina Opukutira Okhala ndi Mbali Ziwiri Zitsulo Zadothi Zapulasitiki Galasi 1

Kugwiritsa Ntchito Makina Opukutira Okhala Ndi Mbali Ziwiri

Kupanga Magalimoto
Mapeto a crankshaft opangira makina, mphete za pistoni, magiya otumizira, omwe amafikira ≤0.005 mm kufanana ndi kukhwima kwa pamwamba pa Ra ≤0.2 μm.

Semiconductor & Electronics
Kuchepetsa ma wafer a silicon kuti apange ma CD apamwamba a 3D IC; ma ceramic substrates amaphwanyidwa ndi kulekerera kwa ±0.001 mm.

Uinjiniya Wolondola
Kukonza zigawo za hydraulic, zinthu zonyamula, ndi ma shims komwe kumafunika kulekerera kwa ≤0.002 mm.

Zigawo Zowala
Kumaliza galasi lophimba foni yam'manja (Ra ≤0.05 μm), malo opanda magalasi a safiro, ndi zinthu zowala zomwe sizimakhudza kwambiri mkati.

Mapulogalamu a Ndege
Kukonza ma tenons a superalloy turbine, zida zotetezera za ceramic, ndi zida zopepuka zomwe zimagwiritsidwa ntchito mu ma satellite.

Makina Opukutira Okhala ndi Mbali Ziwiri Zitsulo Zadothi Zapulasitiki Galasi 3

Ubwino Waukulu wa Makina Opukutira Okhala ndi Mbali Ziwiri

Kapangidwe Kolimba
- Chitsulo cholimba chopangidwa ndi chitsulo cholimba chokhala ndi mankhwala ochepetsa kupsinjika chimapereka kugwedezeka kochepa komanso kukhazikika kwa nthawi yayitali.
- Ma bearing olondola kwambiri ndi zomangira za mpira zolimba kwambiri zimapangitsa kuti zibwererenso mkati mwa0.003 mm.
Chiyankhulo cha Ogwiritsa Ntchito Anzeru
- Yankho la PLC mwachangu (<1 ms).
- HMI ya zilankhulo zambiri imathandizira kasamalidwe ka maphikidwe ndi kuwonetsa njira zama digito.
Yosinthasintha & Yokulirakulira
- Kugwirizana kwa modular ndi zida za robotic ndi makina onyamulira katundu kumathandiza kuti ntchito yopanda munthu ichitike.
- Imalandira ma bond osiyanasiyana a mawilo (resin, diamondi, CBN) kuti igwiritsidwe ntchito pokonza zitsulo, zoumba, kapena zinthu zina zopangidwa ndi zinthu zosiyanasiyana.
Kutha Kwambiri Kwambiri
- Lamulo loletsa kuthamanga kwa mpweya wotsekedwa limatsimikiziraKulondola kwa ± 1%.
- Zipangizo zapadera zimathandiza kukonza zinthu zosakhazikika, monga mizu ya turbine ndi zigawo zotsekera molondola.

Makina Opukutira Okhala ndi Mbali Ziwiri Zitsulo Zadothi Zapulasitiki Galasi 2

Mafunso Ofunsidwa Kawirikawiri - Makina Opukutira Molondola Kwambiri Okhala Mbali Ziwiri

Q1: Ndi zipangizo ziti zomwe Makina Opukutira Okhala Ndi Mbali Imodzi Angapange?
A1: Makina Opukutira Okhala ndi Mbali Ziwiri amatha kugwira ntchito zosiyanasiyana, kuphatikizapo zitsulo (chitsulo chosapanga dzimbiri, titaniyamu, aluminiyamu), zoumba, mapulasitiki aukadaulo, ndi galasi la kuwala. Mawilo apadera opukutira (diamondi, CBN, kapena resin bond) amatha kusankhidwa kutengera zinthu zomwe zimagwiritsidwa ntchito.

Q2: Kodi makina opukutira a mbali ziwiri (Double-Sided Precision Grinding Machine) ali ndi mulingo wotani wolondola?
A2: Makinawa amakwaniritsa kufanana kwa ≤0.002 mm ndi kukhwima kwa pamwamba kwa Ra ≤0.1 μm. Kulondola kwa malo kumasungidwa mkati mwa ±0.001 mm chifukwa cha zomangira za mpira zomwe zimayendetsedwa ndi servo ndi machitidwe oyezera omwe ali pamzere.

Q3: Kodi Makina Opukutira Okhala ndi Mbali Ziwiri Amathandiza Bwanji Kupanga Zinthu Moyenera Poyerekeza ndi Makina Opukutira Okhala ndi Mbali Zimodzi?
A3: Mosiyana ndi makina okhala ndi mbali imodzi, Makina Opukutira Okhala ndi Mbali Imodzi Amapukutira Mbali Imodzi Nthawi Imodzi. Izi zimachepetsa nthawi yozungulira, zimachepetsa zolakwika zomangirira, komanso zimawongolera kwambiri kuchuluka kwa ntchito—ndizoyenera kwambiri pakupanga zinthu zambiri.

Q4: Kodi Makina Opukutira Okhala ndi Mbali Ziwiri (Double-Sided Precision Grinding Machine) angaphatikizidwe mu makina opangira okha?
A4: Inde. Makinawa adapangidwa ndi njira zodziyimira zokha, monga kukweza/kutsitsa makina a robotic, kuwongolera kuthamanga kwa makina, komanso kuyang'anira makulidwe amkati mwa mzere, zomwe zimapangitsa kuti agwirizane kwathunthu ndi malo anzeru a fakitale.

Zambiri zaife

XKH imagwira ntchito kwambiri pakupanga, kupanga, ndi kugulitsa magalasi apadera a kuwala ndi zinthu zatsopano zamakristalo. Zogulitsa zathu zimapereka zinthu zamagetsi, zamagetsi, ndi zankhondo. Timapereka zinthu za Sapphire optical, zophimba ma lens a foni yam'manja, Ceramics, LT, Silicon Carbide SIC, Quartz, ndi ma crystal wafers a semiconductor. Ndi ukatswiri waluso komanso zida zamakono, timachita bwino kwambiri pokonza zinthu zosakhazikika, cholinga chathu ndi kukhala kampani yotsogola kwambiri yaukadaulo wamagetsi.