Chophikira cha Sapphire cha mainchesi 12 cha Kupanga Ma Semiconductor Amphamvu Kwambiri
Chithunzi Chatsatanetsatane
Chiyambi cha wafer wa safiro wa mainchesi 12
Wafer wa safiro wa mainchesi 12 wapangidwa kuti ukwaniritse kufunikira kwakukulu kwa kupanga ma semiconductor akuluakulu komanso optoelectronic. Pamene mapangidwe a zida akupitilira kukula ndipo mizere yopanga ikupita ku mitundu yayikulu ya wafer, ma substrates a safiro okhala ndi mainchesi akuluakulu amapereka zabwino zomveka bwino pakubala, kukonza zokolola, komanso kuwongolera ndalama.
Zopangidwa kuchokera ku Al₂O₃ yoyera kwambiri, ma wafer athu a safiro a mainchesi 12 amaphatikiza mphamvu yabwino kwambiri yamakina, kukhazikika kwa kutentha, komanso khalidwe la pamwamba. Kudzera mu kukula kwa kristalo kokonzedwa bwino komanso kukonza ma wafer molondola, magawo awa amapereka magwiridwe antchito odalirika a LED, GaN, ndi ntchito zapadera za semiconductor.

Makhalidwe a Zinthu
Sapphire (single-crystal aluminum oxide, Al₂O₃) imadziwika bwino chifukwa cha mphamvu zake zakuthupi komanso zamakemikolo. Ma wafer a safiro a mainchesi 12 amalandira zabwino zonse za nsalu ya safiro pomwe amapereka malo akuluakulu ogwiritsidwa ntchito.
Makhalidwe ofunikira a zinthu ndi awa:
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Kuuma kwambiri komanso kukana kuvala
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Kukhazikika kwabwino kwambiri kwa kutentha komanso malo osungunuka kwambiri
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Kukana kwambiri mankhwala ku zidulo ndi alkali
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Kuwala kwakukulu kwa kuwala kuchokera ku UV kupita ku IR wavelengths
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Katundu wabwino kwambiri wotetezera magetsi
Makhalidwe amenewa amapangitsa kuti ma wafer a safiro a mainchesi 12 akhale oyenera kugwiritsidwa ntchito m'malo ovuta komanso opangira zinthu zotentha kwambiri.
Njira Yopangira
Kupanga ma wafer a safiro a mainchesi 12 kumafuna kukula kwapamwamba kwa kristalo ndi ukadaulo wopangira zinthu molondola kwambiri. Njira yodziwika bwino yopangira zinthu imaphatikizapo:
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Kukula kwa Makristalo Amodzi
Makristalo a safiro oyeretsedwa kwambiri amalimidwa pogwiritsa ntchito njira zapamwamba monga KY kapena ukadaulo wina waukulu wokulirapo wa makristalo, kuonetsetsa kuti makristalo akuyang'ana mofanana komanso kuti mkati mwake musakhale ndi nkhawa kwambiri. -
Kupanga ndi Kudula Makristalo
Chigoba cha safiro chimapangidwa bwino kwambiri ndipo chimadulidwa m'ma wafer a mainchesi 12 pogwiritsa ntchito zida zodulira zolondola kwambiri kuti muchepetse kuwonongeka kwa pansi pa nthaka. -
Kupala ndi Kupukuta
Njira zolumikizira zinthu mozungulira komanso zopukutira makina (CMP) zimagwiritsidwa ntchito kuti pakhale kusalala, kusalala, komanso makulidwe ofanana bwino. -
Kuyeretsa ndi Kuyang'anira
Chikwama chilichonse cha safiro cha mainchesi 12 chimayeretsedwa bwino ndikuyang'aniridwa mosamala, kuphatikizapo ubwino wa pamwamba, TTV, uta, kupotoza, ndi kusanthula zolakwika.
Mapulogalamu
Ma wafer a safiro a mainchesi 12 amagwiritsidwa ntchito kwambiri muukadaulo wapamwamba komanso watsopano, kuphatikizapo:
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Ma LED amphamvu kwambiri komanso owala kwambiri
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Zipangizo zamagetsi zochokera ku GaN ndi zipangizo za RF
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Chonyamulira zida za semiconductor ndi zotetezera kutentha
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Mawindo a kuwala ndi zida zazikulu zowunikira
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Ma phukusi apamwamba a semiconductor ndi zonyamulira zapadera
Kukula kwake kwakukulu kumathandiza kuti zinthu ziyende bwino komanso kuti pakhale ndalama zambiri.
Ubwino wa Ma Wafers a Sapphire a mainchesi 12
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Malo akuluakulu ogwiritsidwa ntchito kuti chipangizo chilichonse chitulutse mphamvu zambiri
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Kugwirizana bwino kwa njira ndi kufanana
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Kutsika mtengo pa chipangizo chilichonse popanga zinthu zambiri
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Mphamvu yabwino kwambiri yamakina yogwiritsira ntchito zazikulu
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Mafotokozedwe osinthika a ntchito zosiyanasiyana

Zosankha Zosintha
Timapereka zosintha zosinthika za ma wafer a safiro a mainchesi 12, kuphatikiza:
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Kuyang'ana kwa kristalo (C-plane, A-plane, R-plane, ndi zina zotero)
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Kulemera ndi kulekerera kwa m'mimba mwake
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Kupukuta mbali imodzi kapena mbali ziwiri
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Mbiri ya m'mphepete ndi kapangidwe ka chamfer
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Zofunikira pakukula ndi kusalala pamwamba
| Chizindikiro | Kufotokozera | Zolemba |
|---|---|---|
| M'mimba mwake wa chofufumitsa | Mainchesi 12 (300 mm) | Wafer wamba wa mainchesi akulu |
| Zinthu Zofunika | Sapphire wa kristalo imodzi (Al₂O₃) | Kuyera kwambiri, giredi yamagetsi/yowala |
| Kuyang'ana kwa Makristalo | Ndege ya C (0001), Ndege ya A (11-20), Ndege ya R (1-102) | Mayendedwe osankha alipo |
| Kukhuthala | 430–500 μm | Kukhuthala kwapadera kumapezeka mukapempha |
| Kulekerera Kunenepa | ±10 μm | Kulekerera kwamphamvu kwa zipangizo zapamwamba |
| Kusiyana Kwa Kukhuthala Konse (TTV) | ≤10 μm | Zimaonetsetsa kuti ntchito yofanana ikuchitika pa wafer |
| Uta | ≤50 μm | Kuyezedwa pa wafer yonse |
| Kupindika | ≤50 μm | Kuyezedwa pa wafer yonse |
| Kumaliza Pamwamba | Wopukutidwa mbali imodzi (SSP) / Wopukutidwa mbali ziwiri (DSP) | Malo apamwamba kwambiri owoneka bwino |
| Kukhwima kwa Pamwamba (Ra) | ≤0.5 nm (yopukutidwa) | Kusalala kwa atomiki pakukula kwa epitaxial |
| Mbiri Yam'mphepete | Mphepete mwa chamfer / m'mphepete wozungulira | Kuti mupewe kusweka pogwira ntchito |
| Kulondola kwa Kuwongolera | ± 0.5° | Zimathandizira kukula bwino kwa gawo la epitaxial |
| Kuchulukana kwa chilema | <10 cm⁻² | Kuyesedwa ndi kuyang'anira kwa kuwala |
| Kusalala | ≤2 μm / 100 mm | Zimathandizira kuti lithography ikhale yofanana komanso kukula kwa epitaxial |
| Ukhondo | Kalasi 100 - Kalasi 1000 | Zimagwirizana ndi chipinda chotsukira |
| Kutumiza kwa Kuwala | >85% (UV–IR) | Zimadalira kutalika kwa thambo ndi makulidwe |
Mafunso Ofunsidwa Kawirikawiri a Sapphire Wafer a mainchesi 12
Q1: Kodi makulidwe a waya wa safiro wa mainchesi 12 ndi otani?
A: Kukhuthala kokhazikika kumayambira pa 430 μm mpaka 500 μm. Kukhuthala kopangidwa mwamakonda kumatha kupangidwanso malinga ndi zosowa za makasitomala.
Q2: Ndi ma kristalo ati omwe amapezeka pa ma wafer a safiro a mainchesi 12?
A: Timapereka njira zoyendetsera C-plane (0001), A-plane (11-20), ndi R-plane (1-102). Njira zina zoyendetsera zitha kusinthidwa kutengera zomwe chipangizocho chikufuna.
Q3: Kodi kusiyana konse kwa makulidwe (TTV) kwa wafer ndi kotani?
A: Ma wafer athu a safiro a mainchesi 12 nthawi zambiri amakhala ndi TTV ≤10 μm, zomwe zimapangitsa kuti pakhale kufanana pa wafer yonse kuti ipangidwe bwino kwambiri.
Zambiri zaife
XKH imagwira ntchito kwambiri pakupanga, kupanga, ndi kugulitsa magalasi apadera a kuwala ndi zinthu zatsopano zamakristalo. Zogulitsa zathu zimapereka zinthu zamagetsi, zamagetsi, ndi zankhondo. Timapereka zinthu za Sapphire optical, zophimba ma lens a foni yam'manja, Ceramics, LT, Silicon Carbide SIC, Quartz, ndi ma crystal wafers a semiconductor. Ndi ukatswiri waluso komanso zida zamakono, timachita bwino kwambiri pokonza zinthu zosakhazikika, cholinga chathu ndi kukhala kampani yotsogola kwambiri yaukadaulo wamagetsi.










